Digital imaging of flexographic plates has brought about many improvements when compared to conventional platemaking methods. Sleeve technology offers further refinements to the process. Advances in flexo sleeve technology are yielding opportunities in markets traditionally dominated by offset and gravure—markets such as folding cartons and shrink sleeves. Lightweight, durable, easy-to-handle flexo sleeves not only work well with less expensive substrates such as tissue, napkins, and paper towels, but also provide excellent laydown of solid and metallic inks in packaging applications. Flexo sleeves are being used in two ways: as carrier rolls for flat, imaged plates mounted on the surface or with the image
Xymid, LLC
What hath computer-to-plate (CTP) wrought? Consider “in-the-round” imaging or ITR. The term refers to digitally imaged, continuous polymer printing sleeves that arguably are the future of flexography, and that already are opening up a number of attractive opportunities to printers and end users. Flexo sleeves not only work well with less expensive substrates, such as tissue, napkins, and paper towels, but provide excellent lay-down of solid and metallic inks. Advances in flexo sleeve technology are yielding similar opportunities in markets traditionally dominated by other processes—paper or foil gift-wrap (rubber flexo or gravure), folding cartons (offset or gravure), and shrink sleeves (gravure). In compiling
VALIDATION OF AN idea comes with commitment. Creo (Bedford, Mass.) and Esko-Graphics (Vandalia, Ohio) are only two of the companies that demonstrated their commitment to packaging and flexo digital plating at CMM in April. Both announced enhancements to their flexo CTP devices. With several hundred machines out there now, and the assumption that CTP technology is here to stay, each company has focused on speed, automation, and improved sleeve, or in-the-round, imaging capabilities. I had the opportunity to get a close-up as Creo unveiled its next generation ThermoFlex. The result of more than 18 months of engineering, the machine design seems to consider every